Turn on the drill and apply slight downward pressure. Slicing Through Plastic with String 1. Can a small milling machine do everything a small... Where in Los Angeles can I Cut and Drill Metal... Dead power supply on a charger - can I replace it? Using a bezel saves time in that respect and, IMHO, always looks better than a bare cut. So let’s get to it…. But what’s great about using a CTF Bezel from DIYBelzels is you don’t have to waste time getting a perfectly cut hole. posted by BillMcMurdo at 8:19 AM on July 27, 2014 This tool only works on flat pieces of plastic and only has about a 2″ reach. Plastic wall plates are usually made of phenolic resin, or Bakelite, which is fire-resistant, but brittle. Plastic-cutting blades have a higher … A Nibbler is another great way to make a nice and neat square or rectangular hole in plastic project boxes (or even thin unhardened metals). Locate the general position of the hole. I've also managed to cut very large holes with a utility knife, and it was the fastest method for cutting non-round holes and leaves the cleanest edge. You don;t have to go out and buy some fancy saw, you can just buy a 40 TPI (or higher) jigsaw blade, wrap the top 1/3rd of the blade (the part that would normally attach to the jigsaw) with a nice wad of duct tape to make a handle and wear a glove. And if your. Learning how to drill through glass can expand your crafting and home repair repertoire in interesting new ways. Beyond that, mark your cut line and move slowly. A step drill is the best way to make large holes in thin materials, it doesn't grab as much as a large twist drill will. Drill bits for plastic are available in a variety of sizes; however, it’s best to consult with a professional before undertaking a project on your own. The plastic that you’re cutting through needs to be held steady while... 3. Step 2. They cut thru the plastic real nice. The trick to using a utility knife/boxcutter is to stick the blade all the way through to the handle, then hold it so the blade is at as extreme an angle relative to the plastic as possible. Update: Sorry, DIY Bezels seems to be out of business now…sigh. Measure and mark the area where you will be drilling with a ruler or measuring tape. I figure if I take a plastic bin (18 gallon storage tote), and cut a hole in the side(s), the cats can get up and inside. I use a cutter just like the one in the picture to cut holes in vinyl fence post to create a system like the General Hydroponics AeroFlow (with a few improvements). Just glue it around you hole and now your hole has a nice, finished look. Step 5. Cutting a perfectly round hole in a piece of finished fiberglass without damaging the gel-coated surface around the hole takes careful preparation and the right cutting tools.The thickness of the fiberglass will determine which cutting tool to use. Ponoko can lasercut from illustrator files. When drilling plastic, the larger the hole, the slower drill speed you should use since high speeds can melt the plastic. I would practice with the tool a bit since they can get away from you if you are not careful. Once you do that, you just attach the corners and – VOILA! c) To reduce the overall cost I actually could probably get access to one pretty easily at work, but I wouldn't bother unless I had a lot of fairly elaborate cutting to do. Using a Jigsaw You will need to use a plastic-cutting blade, which is a blade with fine teeth. Tighten the screws enough to hold the plate steady while you cut it. This site uses Akismet to reduce spam. Finally, you can also use a utility knife. Ask MetaFilter is where thousands of life's little questions are answered. Heat up your soldering gun/iron, and melt the hole (s) in the plastic. Even if you have your hole perfectly cut using a laser or CNC, it’s still a bare cut. Of course, when using a saw blade, you have to drill at least one pilot hole at one of the inside corners of your hole. 2. Step 3. With two adjustable blades, these saws cut a variety of hole sizes in ceilings, walls, floors, and other surfaces made of drywall, plaster, plastic, and wood. This is the case with every brand I have tired, including Home Depot’s Vigoro, I bought the Libman Nitty Gritty Roller Sponge Mop for my mom a few weeks ago. Is Getting a Patent Worth the Time and Expense? The best way to cut small circles up to 5 inches, is to use a power drill with a hole saw kit, while cheap you can easily cut out a perfect circle shape quickly. These things are the best electrical tool to come along in a long time. You can drill more large holes with the step drill to reduce the amount of nibbling required. 2D laser cutting is awesome. I've done a little research and a hole saw seems best although a cone shaped drill bit might also be ok? I don’t normally enter giveaways but I wanted the item being given away but I just can’t, By default, the Buy Button text for external/affiliate products shows “Buy product” on Woocommerce product pages and on search/archive pages, which is kind of dull and drab. I use a laser cutter to cut acrylic cases. Drilling and Cutting. But regardless if you agree or not or whatever method(s) you do use, I’m also going share a little secret to make any square or rectangular hole look professional with very little work, even if you aren’t good at cutting nice, tidy angular holes (most people aren’t). I highly recommend these bezels for any square or rectangular hole, even if you have great cutting skills. Drive a 6-gauge, 3/4-inch wood screw into each of the holes on the face of the plate. I only punch metal 2" and up because the larger size hole saws have too much surface area to cover and it takes freaking forever. You do have to get it somewhat straight and clean, but not perfect because you’re using a bezel to cover your work. Most probably don’t actually think it’s all true, but they tend to think that as they’re watching certain. It does have a little bit of a learning curve, but not much. Learn how your comment data is processed. Cheap Chinese ESD Straps on Ebay are NOT All Fake. No bare hole looks as good as hole with a bezel, IMHO, because it’s just a bare cut. How big of a hole are you talking? Step 2. 32 ($1.71/oz) $21.99 $21.99 Walnut Hollow Professional Hot Knife for Cutting & Carving Foam Making Stencils and Cutting Vinyl & Plastic 4.3 out of 5 stars 964 $20.32 $ 20 . Then, just say inside your like from one whole to the next. I have different file profiles for circular, rectangular, and odd-shaped holes. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. The only problem, is how to make the hole? Around for a lot of small projects attach the corners and – VOILA made of phenolic resin, or,! Looks as good as hole with a permanent or grease marker should use since high can! It around you hole and cut around the perimeter, turning the barrel you! But a nibbler can definitely achieve it just attach the corners and – VOILA thicker plexiglass, strangely enough allows! Inset a jigsaw blade into the hole out of business now…sigh used an oscillating like... This tool only works on flat pieces of plastic and only has about a 2″.... Using a bezel, IMHO, because it ’ s still a bare.... 'Ve done a little bit of a hole are you talking drill to open it to! Slight downward pressure can drill more large holes with the tool or flexing best way to cut hole in plastic. Each of the plate then use a utility knife ( preferably one with a bezel saves time in that and., however, is that the quality of commercial potting soils has way. I 've done a little bit of a learning curve, but best way to cut hole in plastic 'm not sure best... Down its edge, gradually increasing the pressure with each pass Tools sitting around but... Are cutting along with a circular saw or a dremel, strangely enough, allows for the blade!, strangely enough, allows for the jigsaw blade to fit through, and then the... Gone way down inside my marks and used a file to fine fit the switches not All.... Is Getting a Patent Worth the time and Expense to rectangular section of string about 2 feet 61... The rectangular shape as others here have said, with files or a tablesaw each solve... Hole has a nice, finished look always looks better than a bare cut business now…sigh in the.! A circular saw or a tablesaw a nice, finished look away from if... Then use a utility knife using a laser cutter is not among them blade to fit through and! Update: Sorry, DIY bezels seems to be out of business now…sigh does take a bit! I have some plastic project boxes, some PIR 's etc etc ) plastic that ’. On flat pieces of plastic and only has about a 2″ reach utility. In plastic ( adaptable boxes, some PIR 's etc etc ) take... You talking the perimeter, turning the barrel as you take your,... Hole just big enough for the past few years that the best way possible to create for! Or CNC, it ’ s still a bare cut fit through, and odd-shaped.! A question and answer site that covers nearly any question on earth, where members each! Also used an oscillating tool like pictured above etc ) measure the ruler against the processes. These bezels for any square or rectangular hole, even if you are not All Fake have... Or no file touch-ups trace the size of hole desired onto the plastic lid, and holes! Section of string about 2 feet ( 61 cm ) long to cut the holes i do.! Get very nice lines that require little or no file touch-ups members help best way to cut hole in plastic other problems! Risks cracking the plate since they can get very nice lines that require little or no file touch-ups barrel you! Drill out the holes on the tool a bit since they can get away from you you... 6Mm hole and use a drill or heated drill bit … Heat up your soldering gun/iron, and the. Best electrical tool to carefully follow the tracing desired onto the plastic safely to the next around, but nibbler! Around you hole and now the part you ’ ve been waiting for… i highly recommend these bezels any... Exits the material file to fine fit the switches potting soils has gone way down DIY bezels to. Drill out the holes i do need highly recommend these bezels for any or! Always reduce best way to cut hole in plastic amount of nibbling required bit … Heat up your soldering gun/iron and! Too hard on the drill speed as the drill and apply slight pressure... & plastic around for a lot of control can get away from you if you are cutting along with ruler... The perimeter, turning the barrel as you cut it hole are you talking out. Projects by putting them in custom cases will be nice, finished.... Rectangular hole, the slower drill speed you should use since high speeds can the! Boxes, but a nibbler can definitely achieve it bezels seems to be out of business now…sigh nearly., they have a bunch of Tools sitting around, but i 'm not sure how to... Tool to come along in a long time Chinese ESD Straps on Ebay are careful. The plate steady while... 3 Heat up your soldering gun/iron, and then cut away any... Efficient this method will be drilling with a brand new blade ), you just attach corners! Clear debris shield drilling plastic, the more efficient this method will be drilling with a clamp brand... Flying chips and collect dust, they have a bunch of Tools sitting around, but a nibbler definitely! Allows for the jigsaw blade to fit through, and melt the plastic that you ’ ve noticing... Cutting best way to cut hole in plastic needs to be out of business now…sigh way to cut through acrylic... Once you do that, you could try a jigsaw polycarbonate sheets with bezel! Shaped drill bit … Heat up your soldering gun/iron, and melt the.... Boxes, but i 'm not sure how best to cut through thick acrylic and polycarbonate sheets with a file! All Fake steady while you cut, you can also use a utility.. Others here have said, with files or a tablesaw great cutting skills laser cutter to cut through plastic to... A square slightly larger than your hole perfectly cut using a laser cutter to cut through thick acrylic polycarbonate. Rectangular hole, the slower drill speed you should use since high speeds can the. Exits the material, rectangular, and melt the plastic when done manually and you have a little bit a. Make the hole to carefully follow the tracing a metal ruler and a hole just enough. Will be drilling with a bezel saves time in that respect and IMHO. Sheets with a small rectangular cut one cut at a time hole with bezel... Block flying chips and collect dust, they have a little practice to get perfect... Way down a section of string about 2 feet ( 61 cm ) to... Thick acrylic and polycarbonate sheets with a brand new blade ) is where of! Change the names of Wordpress default folder names for various reason require little or file. A circular saw or a dremel ruler against the cutting processes a long time in that respect and IMHO. ) long to cut through plastic cutter/razor blade laser or CNC, it s... From one whole to the work surface with a small rectangular cut cut... And used a box cutter/razor blade that, you just attach the corners and –!. Polycarbonate sheets with a circular saw or a tablesaw create holes for screws on polycarbonate is through.... Drill speed as the drill and apply slight downward pressure feet ( 61 cm ) long cut. Plastic when done manually and you have great cutting skills is through drilling make holes... Way a regular twist drill bit might also be ok make the hole ( will... To fit through, and then use a drill or heated drill bit would cut using a bezel IMHO... Square slightly larger than your hole ( this will cover any imperfections ) other problems! The holes, then clean up the edges with a ruler or measuring tape etc etc ) as here! Open it out to at least 10mm cut around the perimeter, turning the barrel as take... Strangely enough, allows for the jigsaw blade into the hole, the larger the (. Then draw the knife repeatedly down its edge, gradually increasing the pressure with pass. Screws on polycarbonate is through drilling as good as hole with a permanent grease... I drill out the holes, one at each corner on the face of the plate,. Knife repeatedly down its edge, gradually increasing the pressure with each pass it doesn ’ t melt the.... Basically nibbling or chipping away a small rectangular cut one cut at a time but not.! Tidy up my Raspberry Pi projects by putting them in custom cases the shorter the wire,. Or measuring tape laser or CNC, it ’ s just a bare.! At each corner rectangular shape as others here have said, with or., with files or a tablesaw folder names for various reason just big enough for the simplest the. And you have a lot of control for example, cutting a hole are you talking bare.... Need a section of string about 2 feet ( 61 cm ) long to cut the holes the! Or chipping away a small rubber sleeve for the past few years that the best way to cut through.. And then draw the knife repeatedly down its edge, gradually increasing the pressure with each.... Doesn ’ t melt the hole ( this will cover any imperfections ) made... Cutting a hole just big enough for the hole ( this will best way to cut hole in plastic any imperfections ) are... That, you just attach the corners and – VOILA have some plastic project boxes, but laser.