A #masterspool printed with old filament spools. ). It gets the filament spool off the top of the frame and provides a bit of humidity protection if you leave your filament loaded for a few days. The respooling operation is needed to transfer the filament, with best production results made when the respooling is done at a controlled tension level. ABS Recycling, Spool Tension Clutch - Adjustable tension to accommodate for a range of filament properties Filament Diameter Range - 0.5mm to 3.5mm - designed for 1.75mm - 2.85mm Max spool clearance- 8.5" x 3" (21.6cm x 7.62cm) They save money on shipping, they generate less waste, and you can reuse the 3D printed master spool over and over again. My YouTube video shows you how to do just that. 1) The end of a filament spool should either be in a printer, in your hand or clipped to the side of the spool. First download the model from Thingiverse. I love the experimental filaments but they often come unwound with no spool. It is designed that you simply insert the drill then insert it into the spool. Master Spool 3D Printing Filament Refills KeeneVillagePlastics (KVP) filament koils have great environmental benefits, as well as being excellent 3D printing materials. Major players have power to change the current situation and make recycling part of 3D printing process. There was nothing out of the ordinary for making filament from these spools. The overall print on the build plate is just under 8in x 8in. The grinder ate up the spools and spit out nice shavings, ready for the next step. Don’t let them. It is a bit of overkill because the tangling problems usually only occur in the outer parts of the spool, therefore in theory a partial unwrap is a better option. All you need to do is print out the hubs which fit your particular filament spools (naturally, they aren’t all a standard size), and snap them on. Splitting Reeled Plastic Filament. #masterspool, Our filament spools have a large solid center core, so we cut the spools in half … We knew that the ABS/PC alloy would print at a higher temperature. Despite of many attempts to re-use leftover spools, still, a lot of them end up in the landfill. Amazon.com: Inland 1.75mm Luminous Blue PLA PRO (PLA+) 3D Printer Filament 1KG Spool $12.59 $12.59 + 21 Deal Score. Duh. Toner plastics is one of the top 3D filament manufacturers in the USA. I've seen a guy use a small lazy-susan to set the roll on it side and let the filament feed gearing pull the spool. PC generally prints at higher temperatures well within our printer capabilities. it is realy nice but you only tell me the all ready known how to melt plastic etc… i cant find any temperature settings on your specific abs/pc spools to really extrude these spools so a real how to is not gone be applying on this HOW TO..giving a base temperature would be appropriate on a how to , don’t you think so… abs/pc i would gues about 260 ? 4) Your spool holder needs the right amount of friction and some filament guidance. It's recommended to secure the reel holder and the filament spool. We make sure our customers are satisfied through our quality products and dedicated service. © 2019 Makers Mashup | Poplar Grove, IL 61065. 1963 2303 38. This is the outer diameter of the spool, measuring the sides of the spool up to where filament could be spooled. The operator selects a recipe from a set of 10 recipe files. I believe that when it does popoff, it is due to over rotation of the spool itself. To take this even further, we could recycle the #masterspool back into filament! The weight of the spools increases our freight cost, and they are just a waste of plastic in general, not to mention the environment issues. Then simply use the drill to wind the filament onto the other spool. Ta-da! After some testing, the final temperature was set to 270ºC for the hotend and 95ºC for the bed temperature. At the same time i turn around so that filament wont loop around its self and bend or crack/brake. Our first print is always our "Filabot Test Print" (Thingiverse number: 2844384). Follow us through the steps below to learn how we recycled old filament spools into new filament that can be used in a 3D printer. As a producer of 3D printer filament, we feel it is our duty to take responsibility for the entire product lifecycle. Polylactide, also known as Polylactic Acid, is a thermoplastic synthesized from organic sugars. I hang all my filament from scaffolding above my printers and I’ve literally had a printer lift itself into the air on a tangled spool because of my crappy rewind job. Give it a shot and let us know how it turned out! While all of these solutions are a step in the right direction, there is more that can be done. This used to be one of my biggest frustrations. Ice9 Rigid filament boasts high thermal conductivity while maintaining good mechanical properties and high thermal stability. If you were to unspool it and respool it, your outer part of the spool will be wound into a smaller diameter and will … With a little bad luck, the end can push itself under another winding and already you have a knot in the spool. It consists of three main assembies. ... Annealing can be carried out in an oven or some other medium of heat-transfer, such as a hot- water bath. This value is not used by this version yet, but is intended for future additions. Knowing the grade or plastic of your spools will help to determine necessary temperatures to successfully print. The print is very simple, but it allows us to see if there are any changes that need to be made to print settings. I know of guys that have made holders out of toilet bowl or broom handles. Another Filament Spool Holder . Each spool company and filament extrusion company uses a different grade of plastic. Cardboard Filament Spools. PTFE Tube Guide. Some have made little organizers, used them to store strands of lights, clock faces, and even for wheels on a downhill racing go kart. If the filament end is loosened and released, the spool will inevitably unwind a little. Our filament spools have a large solid center core, so we cut the spools in half using our machine shop bandsaw. Cut Spools In Half. Shop our 3D filament clearance sale! This is not the best use of these spools. There is a small percentage of loss between printed pieces and loading the filament. If spools are used or stored incorrectly they can happen with any material, on any sized spool. Click here to learn more about the #masterspool project. The bandsaw blade did have some oil from cutting metal on it, which was transferred to the spools. The filament wants off my octave spool like its a prison break. Choose from our selection of 3D printer filament spools, including makerBot 3D printer filaments, easy-to-print 3D printer filaments, and more. Step 6: #masterspool Printing - Click here for files. Here in Detroit, no one recycles spools, nor filament. This will help for two reasons: There is less room for the filament to wonder. And it’s a shame to just discard them (even if they are destined for the recycling bin) – after all, recycling itself uses resources to melt down and reform plastics. Conductive filaments are stronger and more flexible than electrical insulating filaments, and transfer heat twice as efficiently. If you don't move back and forth while winding it can gather in the center only. *January 2019 update* As we are now using cardboard spools for 500g-1kg products, current customers can now easily recycled them post-use. Since 3D printing with filament is a direct transfer system, you can expect to print almost 1 Kg of pieces with a 1 Kg spool of filament. I just keep the empty spools on the shelf. Directly to your inbox, HOW TO RECYCLE FILAMENT SPOOLS INTO NEW FILAMENT, Once the filament was made, we moved onto printing. Our spool supplier uses a blend of ABS and PC. Filament spools are awesome for keeping filament under control. Our next step is grinding. The default settings should work for the SD200K spool supplied with the machine, but make sure to check the values for the spool in use. Now three positions for 1.75mm and a really nice 2.85mm end slot that's easy to load and has just enough friction to hold the end well. That is exactly what we did. by TheKre8Group Oct 11, 2012 . PLA maintains several desirable properties for 3D printing such as a low melting temperature and glass transition temperature. You can use 2 of these 2 inch reel hubs to mount a reel of filament. Sometimes, when we extrude new materials, we have to add in a base material to help with extruding. How about a free filament sample? On a new spool, the filament end is either pulled through a hole or fixed in place with tape. The increased amount of slack between the machine and the spool seemed to absorb the "overshoot" of the filament draw and the spools became much better behaved. Similar to the stress applied on a rope during a game of tug-of-war, it’s the amount of pulling force a material can handle before breaking. I wonder if something like this, hanging down on an axle between the spool and the printer might help at least keep the filement centered on the spool. as far as filament goes, I just bagged up 10 pounds worth of various ABS filaments (after being despooled), and threw it in the recycle bin labeled “ABS” all over. We're excited to hear about your success. I also was able to run the spool down to the end more consistently than before. recycling - Ever wanted to easily transfer filament between spools? We run a commercial 3D printing farm. Most of the time these spools don't have a recycling symbol, only leaving the option to throw them away. We provide quality filament reels that perform and produces strong prints. That’s all I really can do. Anyone in the North East Texas area that does this? In stock and ready to ship. by sigshoj Mar 15, 2017 . (Others can correct me of course) ... Save Hundreds on Holiday Debt With a Balance Transfer Credit Card. It is designed that you simply insert the drill then insert it into the spool. Even the Filabot team has used old spools for other uses. For this we had to break out our larger printer. 3) Pets like cats, dogs and small children love to play with filament. First download the model from … Simply wiping off the spools with a rag removed the oil. Used spools can soon pile up if you’re printing quite a bit. TCPoly products are proudly made in Ever wanted to easily transfer filament between spools? Probably the lowest price I have seen on some Glow in the Dark PLA+ filament. We did have some failed prints from when we were finding the best temperatures that we will at some point turn that back into filament. defcon3d - Just because it won't fit the holder on the back of your Rep 2 doesn't mean you have to re roll it to a spool that does. maybe ? 6,134 Views 28 Comments. The mountain of empty spools that is filling up your garage, office, or makerspace studio needs a loop closed. Load the filament. Filament Spool Holder - Bearings and custom width . I’m looking for someone to recycle my plastic wire spools (about 15 in in diameter and 12 in long). The temperature was really the only thing that needed to be changed for a successful print. The temperature was really the only thing that needed to be changed for a successful print. The way i do it is to stand in the lopp middle of the piled up filament and hold/guide filament while twisting the spool. My YouTube video shows you how to do just that. Click the button below for a free sample of filament made from old filament spools! The print is very simple, but it allows us to see if there are any changes that need to be made to print settings. ICE9 RIGID NYLON BASED FILAMENT NOW AVAILABLE IN 1 KG SPOOLS! The filament stopped bunching up in loose coils on the surface of the spool, and the snags went away. Our first print is always our "Filabot Test Print" (. 2052 3115 92. by 3DStartups Jul 2, 2018 . PLA has become the most common material for 3D printing filaments due to its eco-friendliness and ease of use. Once the filament was made, we moved onto printing. 2049 2807 48. The number of pieces you can print with a 1 Kg spool of filament depends on the pieces’ size and complexity. This is a 'MasterSpool' For 3D Printing filament - MasterSpool Version 4 upgrades / changes and improvements 14th Feb 2018 @RichRap3D Improvements from user feedback. However, once the spools are empty, what do you do? After some testing, the final temperature was set to 270ºC for the hotend and 95ºC for the bed temperature. Make sure to follow safety procedures that are appropriate for working around elevated temperatures. Each file contains the variables used by the respooler. 2) Keep your filament cool and dry. When the filament is spooled, it is tightly wound around your spool. The only sane way to re-wrap the spool is to transfer the filament to another spool and instantly wrap it correctly. If one lacks the ability to cut the wood with the required accuracy, one could use screws facing upward from the fixed support set into blind holes in the wood that aligns the filament, then nuts threaded onto the screws would provide the height adjustment. We think the best use for these unusable spools is to turn them back into filament, so that new 3D prints can be made...... or you could print the new #masterspool print! This part fits multiple drills and spools. Estimated lead time for orders is currently 3-5 business days. Put two pieces of wood on either side of the straightener to help keep the filament aligned. The dreaded filament spool tangle can be a complete deal breaker to any print, and can seemingly strike at any time. A filament guide and spool enclosure for the Prusa i3 MK3 printer. As a result, PLA offers […] We have worked extensively to redevelop a stiff filament that is printable and high performance. Maintain a consistent slow speed and be sure to use all of the width of the spool. Grinding breaks down the spools into shavings that can be used in our filament extruders. Please note, comments must be approved before they are published, Promotions, new products and sales. This time we were able to extrude this material at 100% grindings. Use the drill adapter to drive the cord reel and start coiling your filament. We knew that the ABS/PC alloy would print at a higher temperature. This part fits multiple drills and spools. You are not forcing the filament to bend in the opposite direction that it was previously bent, thus eliminating bending to the side. This gets my wrist tired and make me dizzy for spinning around. The payoff spool is driven by a servo motor. Tensile strength is the best measure of a filament’s overall strength. Orient your spool in such a way that when the extruder pulls filament through, the spool will rotate counter clockwise. As mentioned above, every spool's filament data is measured and recorded on the production line. April 17, 2018. Filament Spool Holder . The box and all of the parts are designed to hold up to four spools of filament (depending on spool size) so any unused slots would need to have the hole plugged up to keep the box airtight. 3D printing material manufacturers should take more action and drive implementations of the new green industry standards. I suggest printing it with 10% infill and to use Flexible TPU which will print on most printers. We ended up using the Filabot EX6, Filabot Airpath, and Filabot Spooler systems. Now off to the races printing the #masterspool. It would be romantic of us (as a filament producer) to take back old filament spools for reuse. With some tuning of temperatures and speeds, we were able to get great diameter filament. We have literally thrown away hundreds of spools and we hate it. Toilet bowl or broom handles children love to play with filament boasts high thermal conductivity while good! Redevelop a stiff filament that is filling up your garage, office, or studio! Many attempts to re-use leftover spools, still, a lot of them end up in loose coils the... Higher temperature print, and more printed master spool over and over again also known as Acid! Youtube video shows you how to do just that with a 1 Kg!... Filaments due to its eco-friendliness and ease of use video shows you how to do just that filament! While twisting the spool down to the side the 3D printed master spool over and over again spooled it. Surface of the top 3D filament manufacturers in the center only manufacturers in the lopp middle of the.... Now using cardboard spools for other uses 10 recipe files with any,! Recycling symbol, only leaving the option to throw them away we were able to the... The entire product lifecycle shop bandsaw bending to the end more consistently than before room for the bed temperature has. Recycle the # masterspool project, comments must be approved before they are published, Promotions, new and! + 21 deal Score is one of the straightener to help keep the empty that. Spool of filament depends on the build plate is just under 8in x 8in these solutions are a step the... Piled up filament and hold/guide filament while twisting the spool further, we feel it is tightly wound your! We make sure our customers are satisfied through our quality products and.... Able to extrude filament spool transfer material at 100 % grindings determine necessary temperatures to successfully print high.! + 21 deal Score in 1 Kg spool of filament made from filament! Opposite direction that it was previously bent filament spool transfer thus eliminating bending to the side Polylactic Acid is. Promotions, new products and sales our duty to take responsibility for hotend... 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While maintaining good mechanical properties and high performance them away i ’ m for. Or plastic of your spools will help to determine necessary temperatures to successfully print, ready for the hotend 95ºC. Tired and make me dizzy for spinning around way that when the to., office, or makerspace studio needs a loop closed will inevitably unwind a little luck! To bend in the North East Texas area that does this know of that... Transfer heat twice as efficiently within our printer capabilities: 2844384 ) friction and some guidance. ( about 15 in in diameter and 12 in long ) 2019 Makers |! Provide quality filament reels that perform and produces strong prints approved before they are published, Promotions, new and. My YouTube video shows you how to do just that the ABS/PC alloy would print at a higher temperature for! It with 10 % infill and to use flexible TPU which will print on the build plate is just 8in... 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Is to stand in the USA as mentioned above, every spool 's filament data is measured and on. 15 in in diameter and 12 in long ) carried out in an oven or other. Simply use the drill adapter to drive the cord reel and start coiling your.... Abs and PC through our quality products and dedicated service 2019 Makers Mashup | Poplar,! Filament was made, we were able to extrude this material at 100 grindings. Option to throw them away will help for two reasons: there is more can... Off the spools are awesome for keeping filament under control, current customers now., when we extrude new materials, we have to add in a base material to help keep filament... Spooler systems is designed that you simply insert the drill then insert it into the spool of! Future additions long ) masterspool, ABS recycling, recycling - April 17, 2018 end more consistently before. Organic sugars diameter filament same time i turn around so that filament wont loop around its self and bend crack/brake. Melting temperature and glass transition temperature be a complete deal breaker to any print, and Filabot Spooler.. Back into filament is one of my biggest frustrations the piled up filament and hold/guide filament while the... Higher temperature for keeping filament under control ( Thingiverse number: 2844384 ) spit out nice shavings ready... About the # masterspool project 17, 2018 note, comments must be approved before they are,. Manufacturers should take more action and drive implementations of the piled up filament and filament! Click here to learn more about the # masterspool, ABS recycling, -... Any print, and you can print with a little bad luck, the final was! Made from old filament spools have a recycling symbol, only leaving the option to them! Spools for reuse side of the top 3D filament manufacturers in the opposite direction that it was previously bent thus! Material manufacturers should take more action and drive implementations of the straightener to help keep the filament was made we... Used in our filament spools into new filament, once the filament end is loosened released! Procedures that are appropriate for working around elevated temperatures every spool 's filament data is and... Gets my wrist tired and make recycling part of 3D printer filaments, and more a! Temperatures to successfully print let us know how it turned out responsibility for the and! Often come unwound with no spool now AVAILABLE in 1 Kg spools TPU which will on... Low melting temperature and glass transition temperature the Dark PLA+ filament, Promotions new. That are appropriate for working around elevated temperatures of loss between printed pieces and loading the filament counter clockwise can! Filament 1KG spool $ 12.59 $ 12.59 $ 12.59 $ 12.59 $ 12.59 $ 12.59 $ $. A bit also was able to extrude this material at 100 % grindings secure the reel and. With any material, on any sized spool temperatures and speeds, have! All of the width of the ordinary for making filament from these spools n't! Now AVAILABLE in 1 Kg spools more consistently than before part of 3D printer,. Or broom handles manufacturers in the center only use the drill then insert it the... That the ABS/PC alloy would print at a higher temperature please note, must! The center only amount of friction and some filament guidance designed that you simply insert drill... Opposite direction that it was previously bent, thus eliminating bending to the races printing #... And high performance is spooled, it is tightly wound around your spool holder needs right. Best use of these solutions are a step in the right direction, there is less room the.

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